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Thou shall make room for an adequate cooling system in the design of your
engine compartment.
First things first. When planning your performance vehicle, remember that
you’re building it to drive, not to sit and steam. Plan adequate
space for the cooling system including the radiator, fan, shroud, over
flow tank and mounting brackets. Talk with a cooling specialist to help
you size the system for your vehicle, engine and driving habits. Consider
the investment compared to the total cost of the car.
2. Thou shall shroud thy
radiator when using a fan.
Fans move air through the radiator assisting in cooling the engine. A
fan without a shroud is better than no fan. But, consider this. At idle
or cruising speeds, you need the entire cooling system working at its
optimum. An unshrouded fan is moving air through only the portion of the
radiator equal to the surface area of the fan. For example, on a ’32
Ford, the area of a 15.50” fan is about 189 sq. in.; the core of
the radiator is approximately 371 sq. in. This means that almost 49% of
the unshrouded radiator is not receiving any benefits of the fan. Shrouding
your radiator lets the fan pull air through the entire core.
3.
Thou shall use an electric fan.
Rule of thumb. Only choose a mechanical fan over an electric fan if it’s
your farm tractor. An electric fan is preferred because when you need
a fan the most (at idle or cruising speeds) an electric fan is delivering
maximum air independent of engine RPM’s. Fans that move 2000-2300
CFM’s are worth the investment. Preference should be given to a
“pull” vs. a “push” fan. Mounted on the engine
side of the radiator, a pull fan does not interfere with air flow at highway
speeds. All shrouded fans should be on the engine side of the radiator.
4.
Thou shall consider airflow or how a radiator cools.
Without adequate air flow, a radiator is just a reservoir for hot water.
Coolant transfers heat to the tubes; the tubes transfer heat to the fins;
air moving through the fins dissipates the heat from the radiator. You
need sufficient openings to the radiator that channel adequate air to
the entire surface of the radiator. You must have a radiator design that
allows the air to pass effectively through the radiator (wider and taller
is better than thicker). You must consider how the heat will be evacuated
from the engine compartment.
5.
Thou shall use the proper water pump pulley ratio.
To obtain the maximum operating efficiency rate for your water pump at
highway speeds, you should overdrive the pump by 30-35%. Check your pulley
selection. Most after market pulleys are a 1:1 ratio. For a 30-35% overdrive,
the crank pulley should be approximately 7 7/8” and the water pump
pulley approximately 5 3/4”. This overdrive provides proper coolant
flow from the engine and through the radiator.
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6.
Thou shall consider the effects of the pressure cap
The higher rated the pressure cap, the hotter the water has to get to
boil. One pound of pressure raises the boiling temperature 3°F. A
16-pound cap raises the boiling point to 268°F. If your engine is
designed to run at 200°F, a 14-16-pound cap should be sufficient.
Running a higher pressure cap to prevent boil over is putting a band aid
on another problem that needs to be fixed. Higher operating pressure places
additional stress on the entire engine system and increases the potential
of hoses bursting and possible injury.
7. Thou shall understand
the operating temperatures of today’s modern engines.
All engines have “normal” operating temperatures. Running
engine temperatures well above or below recommended temperatures could
cause damage. Most of today’s engines operate in the 180°-210°F
range. Pollution laws, new oil blends and higher combustion gasoline have
forced engine design changes that have increased operating temperatures
over the past decade. Consider your engine’s normal operating temperatures
when selecting your radiator’s cooling capacity.
8. Thou shall always use
a thermostat.
The thermostat controls engine coolant temperature. It stops the flow
of coolant through the radiator until the coolant reaches the thermostat’s
preset temperature. Operating your engine within its temperature parameters
reduces wear, helps control emissions and turns any moisture in the crankcase
to steam where it is removed by the PCV system. Select the right thermostat
for your engine’s operating temperature range.
9. Thou shall protect thy
cooling system with recommended coolant.
It is essential to use a premium coolant that protects the radiator, other
metal parts and seals. Today’s coolants are a scientific blend that
normally includes water wetter and corrosion inhibitors. Use of a coolant
that contains no silicate is recommended. Silicate is an abrasive and
can cause gel formation and water pump failure. A 50/50 mix of coolant
and water provides the best overall cooling efficiency. Proper maintenance
(regular flushing and changing of coolant) will extend the life of your
system.
10. Thou shall spend thy
money wisely
If you are having cooling problems, begin by looking at the least expensive
fixes first. 1) Add an electric fan. 2) Shroud your fan. 3) Check your
belts and hoses. Slipping belts or collapsed hoses mean trouble. 4) Check
your radiator cap. 5) Flush and refill with premium coolant. 6) Use the
proper thermostat. 7) Clean the radiator of foreign materials. 8) Overdrive
the water pump 20-30%. 9) Check your water pump. Should cooling problems
persist, it may be time for a new performance radiator from Griffin. Call
the Griffin Customer Service Department at 1-800-722-3723 for assistance
in selecting the correct radiator for your requirements.
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